Automatic Film Wrapping Hand Towel Line

End-to-end automation from jumbo roll to palletized cases. Modular design allows configuration with or without embossing and gluing units. Compatible with Z/N fold, W fold, and multi-fold geometries for diverse market requirements.

Technical Specifications

Equipment Technical Parameters Table

Machine Model Automatic Film Wrapping Line
Folding Type Z/N Fold (Standard), W Fold, 5-Fold, 6-Fold (Optional)
Folding Speed 150 - 230 m/min (Z/N Fold) / 0 - 180 m/min (N-Fold mode)
Log Saw Speed 150 - 350 cuts/min (High-speed rotary cutting)
Wrapping Speed 30 - 80 packs/min (depending on product specifications)
Paper Width 690mm - 2850mm (Adjustable)
Paper Grammage 18-25g/m² (Double Layer) / 35-48g/m² (Single Layer)
Jumbo Roll Diameter Φ1500mm - Φ2200mm (Max)
Core Diameter 3 inch - 14 inch (76mm - 350mm)
Folding Method Vacuum Absorption Fold with Servo Control
Counting Method Servo Count (Precision sheet counting)
Control System Siemens / Inovance Motion Control System
Power Supply AC380V 50Hz (Main Motor: 5.5-7.5KW / Vacuum Pump: 15-90KW)
Air Pressure 0.5 Mpa (Required for pneumatic systems)
Packaging Type Automatic Film Wrapping (PE, AP, Composite Film)

Optional Equipment

  • Steel-to-Steel Embossing Unit: Nest-to-nest embosser for premium texture patterns
  • Gluing/Lamination System: Point-to-point adhesive application for multi-ply construction
  • High-Speed Log Saw: Rotary cutting system for precise sheet separation
  • Automatic Case Management: Case erector, conveyor system, and sealing machine
  • Robot Palletizer: Collaborative arm (IP54) with ±0.04mm precision, 2100mm stacking height
  • Vacuum Pump System: High-capacity suction for stable paper feeding at high speeds

ENGINEERING IN DETAIL

SERVO Z/N FOLDING TECHNOLOGY

High-efficiency vacuum suction forms precise Z-fold and N-fold patterns at speeds up to 230 m/min. Integrated servo motors ensure ±1mm folding accuracy with 100% interfold consistency for reliable pop-up dispensing in towel dispensers. Supports W fold, 5-fold and 6-fold configurations for diverse market requirements.

AUTOMATIC FILM WRAPPING SYSTEM

High-speed packaging unit processes 30-80 packs per minute using PE, AP, or composite films with M-type bag formation. Features precision temperature control for airtight sealing and automatic pack counting integration with downstream palletizing systems.

ROBOTIC PALLETIZING SYSTEM

Collaborative robot palletizer with IP54 protection rating. Achieves <9 pieces per minute palletizing speed with ±0.04mm repeat positioning accuracy. Maximum palletizing height 2100mm. Features TCP/IP communication protocol and operates in temperature range 0-55°C. Maximum power dissipation 2.6KW with single phase 220V/50Hz power supply.

FREQUENTLY ASKED QUESTIONS

The Automatic Line includes robotic palletizing, automatic case erection, and complete conveyor integration for 24/7 unmanned operation. The Semi-Automatic version (Page 7 of specifications) requires manual feeding at the packaging stage while maintaining automatic folding and cutting. Choose Automatic for high-volume continuous production; choose Semi-Automatic for lower investment with flexible labor integration.

Yes. The line supports both configurations: “Including gluing, excluding embossing” or configurations with both units installed. The Steel-to-Steel Embossing Unit uses nest-to-nest technology for texture patterns, while the Lamination System applies point-to-point adhesive for multi-ply luxury towels. Both operate at full line speed (150-230 m/min) without speed reduction.

The Fully Servo Z/N Folding Machine operates at 150-230 m/min. The High-Speed Log Saw cuts at 150-350 cuts/min. The Film Wrapping Machine packages at 30-80 packs/min depending on pack dimensions (L150-350mm × W100-210mm × H70-110mm). Robot palletizing handles <9 cases per minute with ±0.04mm precision. Actual throughput depends on your fold type (Z/N vs W-fold) and sheet count per pack.

Standard configurations include Z/N fold (most common for dispensers) and W fold. Optional configurations support 5-fold and 6-fold for specialized markets. All fold types use vacuum absorption technology with servo counting for precision interfolding. Changeover between fold types requires mechanical adjustment and recipe changes in the Siemens/Inovance control system.

Power: AC380V 50Hz three-phase. Main motor: 5.5-7.5KW. Vacuum pump: 15-90KW (depending on paper width 690-2850mm). Compressed air: 0.5 Mpa constant pressure. Minimum plant height: 3.2 meters for the robot palletizer (2100mm stacking height + safety clearance). The robot operates on single-phase 220V/50Hz.

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