Semi-Automatic Film Wrapping Hand Towel Line

Flexible production solution combining high-speed automatic Z/N folding and cutting with manual feeding at the packaging stage. Ideal for mid-scale operations seeking lower initial investment while maintaining servo-controlled precision. Features optional gluing configurations with operator-managed film wrapping for quality control and adaptable production workflows.

Technical Specifications

Equipment Technical Parameters Table

Machine Model Semi-Automatic Film Wrapping Line
Operation Mode Semi-Automatic (Operator feeding required at packaging stage)
Folding Type Z/N Fold (Standard), W Fold (Optional)
Folding Speed 150 - 230 m/min
Log Saw Speed 150 - 350 cuts/min
Packaging Speed 30 - 80 packs/min (Manual feeding by operator)
Paper Width 690mm - 2850mm
Paper Grammage 18-25g/m² (Double Layer) / 35-48g/m² (Single Layer)
Jumbo Roll Diameter 1500mm - 2200mm
Core Diameter 3 inch - 14 inch (76mm - 350mm)
Folding Method Vacuum Absorption Fold with Servo Control
Counting Method Servo Count
Control System Siemens / Inovance
Power Supply AC380V 50Hz
Air Pressure 0.5 Mpa
Packaging Type Film Wrapping (PE, AP, Composite Film) with manual feeding
End-of-Line Manual case handling (No automatic palletizer included)

Optional Equipment

  • Gluing System: Point-to-point lamination unit (Including gluing, excluding embossing configuration available)
  • Steel-to-Steel Embossing Unit: Nest-to-nest embosser for texture patterns (Including embossing, excluding gluing configuration available)
  • High-Speed Log Saw: Rotary cutting system for precise sheet separation
  • Automatic Film Wrapping Machine: 30-80 packs/min capacity with operator interface

ENGINEERING IN DETAIL

PROFESSIONAL FILM-WRAPPED RESULT

Finished hand towel packs sealed in professional PE or AP film packaging. The semi-automatic line delivers identical product presentation to the automatic version, with the flexibility of operator-managed quality control at the final packaging stage.

OPERATOR-INTEGRATED PACKAGING STATION

Manual feeding station allowing operator oversight of final packaging presentation. Eliminates robotic palletizing and automatic case management systems, reducing both footprint and initial investment. Ideal for quality-sensitive production requiring human inspection before sealing.

AUTOMATIC FILM WRAPPING UNIT

High-speed packaging module processing 30-80 packs per minute using PE, AP, or composite films. Features precision temperature control and M-type bag formation. In the semi-automatic configuration, this unit integrates with operator feeding stations for flexible quality control.

FREQUENTLY ASKED QUESTIONS

The Semi-Automatic line requires operator manual feeding at the film wrapping packaging stage, while the Automatic line includes robotic palletizing and complete case management systems. The Semi-Automatic version eliminates the robot palletizer and automatic case erector/sealer, reducing both initial investment and footprint. However, both lines share the identical servo-controlled folding and cutting systems operating at 150-230 m/min.

Choose the Semi-Automatic line for medium-volume production requiring flexible labor integration, lower initial capital investment, or operations where manual quality inspection at the packaging stage is preferred. It is ideal for emerging markets, startup facilities, or applications requiring frequent format changes where operator judgment adds value. Choose the Automatic line for high-volume 24/7 unmanned operation and maximum throughput.

Yes. The line supports both “Including gluing, excluding embossing” and configurations with both units installed, identical to the automatic version. The gluing system applies point-to-point adhesive for multi-ply luxury towels, while the steel-to-steel embossing unit creates texture patterns. Both options operate at full folding speed without affecting the manual packaging stage.

The folding section operates at 150-230 m/min with vacuum absorption technology. The log saw cuts at 150-350 cuts/min. The film wrapping unit processes 30-80 packs per minute, though actual throughput depends on operator feeding speed at the manual station. The servo-controlled counting ensures precise sheet quantities per pack regardless of manual handling at the final stage.

The line requires AC380V 50Hz three-phase power supply. Main motor power is 5.5-7.5KW, with vacuum pump requirements of 15-90KW depending on paper width (690-2850mm). Compressed air requirement is 0.5 Mpa. Unlike the automatic line, this version does not require power for robotic palletizing (2.6KW) or extensive conveyor systems, reducing total energy consumption.

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