Fully Auto Two-Head 2-Color Napkin Line

The definitive solution for dominating the corporate and fast-food hospitality markets worldwide. This massive dual-flow automated line strategically integrates a highly synchronized 2-color flexographic printing system across parallel folding channels. Operating effortlessly at up to 2800 pieces per minute, it seamlessly combines jumbo roll unwinding, high-speed custom branding, central log saw cutting, and robotic twin packaging into a singular, zero-touch manufacturing titan.

Technical Specifications

Dual-Channel Branded Output Parameters

Machine Model Fully Auto Two-Head 2-Color 1/4 Fold Single-Packed Line
Machine Structure Mass-Volume Turnkey Line (Dual-Head Chassis)
Production Speed Up to 2800 pcs/min (Combined Output)
Log Saw & Packaging Dual Channel Automatic (Integrated)
Folding Format 1/4 Fold
Unfolded Size Range 190mm - 420mm
Embossing System Precision Single Embossing Units (Parallel x2)
Printing System Synchronized 2-Color Flexographic (Parallel x2)

Flagship Dual-Branding Capabilities

  • Synchronized Parallel Printing: Twin robust flexo-printing units apply custom 2-color corporate logos perfectly in sync with the high-speed paper web, ensuring flawless brand presentation before reaching the folding head.
  • Extreme Output Capacity: Two high-speed folding heads work simultaneously, pumping out up to 2800 printed napkins per minute without requiring the massive factory floor space of two separate printing machines.
  • Dual Robotic Packaging: The central log saw cuts the printed paper logs and instantly channels the branded stacks into two independent robotic wrappers, sealing the final product in customized plastic packaging film.
  • Zero-Touch Workflow: From gigantic jumbo roll unwinding to the final retail pack, the entire dual-flow sequence operates fully hands-free, completely eliminating labor costs and hygiene contamination risks.

Mass Customization Technology

Dual-Flow Printing Architecture

Parallel 2-Color Flexo Printing

Perfect duplication of your brand. Twin robust flexographic units continuously apply custom 2-color logos with rapid-drying inks across both parallel paper webs simultaneously. This ensures extremely precise registration and spotless presentation without sacrificing the extreme output of the 2800 pcs/min dual-folding core.

Centralized Log Saw Unit

Both printed parallel folding streams converge into a central, heavily secured safety cabin where a synchronized high-velocity log saw uniformly cuts both continuous custom-branded tissue logs in rapid alternating succession.

Dual Pack Wrapping

Once printed and cut, the branded stacks are mechanically divided into two independent, lightning-fast robotic packaging streams. They seamlessly integrate with customized retail firm, guaranteeing absolute zero human touch across both lines.

FREQUENTLY ASKED QUESTIONS

No. Each of the twin folding channels is equipped with its own independent flexographic printing unit and anilox rollers. This means you can simultaneously print “Brand A’s” logo on the left machinery channel and “Brand B’s” logo on the right channel, effortlessly fulfilling two entirely different corporate orders at once.

Because the central log saw expertly manages the strict separation of the two parallel flows from printing all the way to packaging, you can load different pre-printed plastic wrapping films into each of the dual robotic packaging stations. Specialized color-mark sensors will ensure “Brand A” napkins strictly go into “Brand A” retail wrappers without ever mixing.

Not at all. The entire turnkey line utilizes synchronized, rapid-drying water-based inks and a heavy-duty master transmission system. This engineering ensures that custom logos dry instantly across both webs, preserving the staggering combined output of 2800 perfectly folded and printed pieces per minute.

The centralized PLC control panel oversees independent optical web-break sensors for each channel. If an unexpected tear occurs on the left side, the system safely triggers an emergency halt to prevent ink spillage or mechanical jams. The operator can quickly re-thread the affected channel and restart both synchronized flows.

Absolutely. The modular industrial design of the twin printing stations allows operators to quickly disengage the ink application rollers on either one or both channels mechanically. This vital flexibility lets you use the massive dual log saw and robotic wrappers to run standard embossed white napkins whenever required.