Fully Auto Two-Head Napkin Line with Embossing

Dominate high-volume market demands. Our Fully Automatic Two-Head Napkin Line features massive dual parallel folding channels seamlessly integrated with an automated log saw and two independent robotic packaging units. Engineered to output up to 2800 perfectly embossed, retail-ready napkin packs per minute from a single central chassis, this turnkey system drastically maximizes your factory’s footprint efficiency while slashing manual labor overhead.

Technical Specifications

Dual-Channel High Capacity Parameters

Machine Model Fully Auto Two-Head 1/4 Fold Single-Packed Line with Embossing
Machine Structure Mass-Volume Turnkey Line (Dual-Head Chassis)
Production Speed Up to 2800 pcs/min (Combined Output)
Log Saw & Packaging Dual Channel Automatic (Integrated)
Folding Format 1/4 Fold
Unfolded Size Range 190mm - 420mm
Embossing System Precision Single Embossing Units (Parallel x2)

Core Mass-Volume Capabilities

  • Synchronized Parallel Output: Two high-speed folding heads work simultaneously side-by-side, doubling your production capacity without requiring the massive factory floor space of two entirely separate machines.
  • Dual Automatic Packaging: The central log saw accurately cuts the continuous paper logs and instantly channels the stacks into two independent robotic wrappers, sealing the final product in pristine plastic film.
  • Zero-Touch Automation: From jumbo roll unwinding to the final retail pack, the entire dual-flow sequence operates fully hands-free, eliminating critical labor bottlenecks in mass production facilities.
  • Sanitary & Precise: The fully enclosed protective cutting cabin and the robotic handling mechanisms ensure that every embossed napkin meets rigorous international hygiene safety standards.

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Dual-Flow Turnkey Engineering

Parallel Dual-Flow Architecture

Double your production efficiency without doubling your factory footprint. This massive unified chassis houses two identical high-speed folding heads operating in perfect synchronized parallel, pumping out an unprecedented combined 2800 perfectly embossed napkins per minute towards the center cutting module.

Centralized Log Saw Unit

A masterclass in industrial consolidation. Both parallel folding streams converge into a central, heavily secured safety cabin where a synchronized high-velocity log saw uniformly cuts both continuous tissue logs in rapid succession.

Dual Robotic Packaging

Once cut by the log saw, the napkin stacks are mechanically divided into two independent, lightning-fast packaging streams. They are tightly wrapped in retail film instantly, ensuring zero human touch across both lines.

FREQUENTLY ASKED QUESTIONS

No. One of the primary advantages of this consolidated chassis is extraordinary labor efficiency. A single trained technician can easily master both unwinding stands and monitor the central PLC control panel intuitively, effectively doubling your factory’s daily output without increasing your payroll overhead.

Operating two entirely separate Fully Automatic Single-Head lines requires significant floor space and independent dual-log saw conveyor setups. This Two-Head system consolidates the huge unwinding, folding, and cutting mechanisms into a single highly-robust chassis, saving up to 40% of the industrial footprint required for the same staggering 2800 pcs/min output.

The advanced central PLC system features independent optical web-break sensors for each channel. If an unexpected tear or lack of tension occurs on Head A, the system will execute an immediate safety stop to prevent mechanical jams or raw material waste. The operator can quickly re-thread the paper web and restart both synchronized heads.

The high-speed folding heads push their respective continuous tissue logs toward the center module. The central log saw is masterfully engineered with a synchronized, heavy-duty orbital blade that rapidly cuts through both channels in alternating high-speed sequences, flawlessly feeding both output robotic packaging streams.

Yes. Because the assembly utilizes two independent precision embossing units (one for each folding channel), you can equip them with completely different engraved steel rollers. This advanced capability allows your facility to manufacture two differently branded or uniquely styled napkin batches simultaneously on the exact same machine.