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Fully Auto Two-Head Napkin Line with Lamination

The absolute pinnacle of high-volume, luxury tissue manufacturing. Our flagship Dual-Flow Turnkey Line is an uncompromising industrial powerhouse that flawlessly integrates twin 2-color flexographic printers, advanced point-to-point glue lamination, centralized log saw cutting, and highly synchronized dual robotic packaging. Engineered to deliver an unprecedented 2800 premium, ultra-absorbent retail-ready napkin packs per minute, completely redefining zero-touch corporate production.

Technical Specifications

Flagship Dual-Channel Parameters

Machine Model Fully Auto Two-Head 2-Color 1/4 Fold Single-Packed Line with Lamination
Machine Structure Flagship Turnkey Line (Dual-Head Chassis)
Production Speed Up to 2800 pcs/min (Combined Output)
Log Saw & Packaging Dual Channel Automatic (Integrated)
Folding Format 1/4 Fold
Unfolded Size Range 190mm - 420mm
Printing System Synchronized 2-Color Flexographic (Parallel x2)
Lamination System Superior Point-to-Point Glue (Parallel x2)

The Ultimate Manufacturing Powerhouse

  • Twin Luxury Lamination: Dual point-to-point lamination modules utilize micro-glue to structurally bond tissue plies together across both channels, rapidly fabricating the thick, hotel-grade texture required by elite hospitality markets.
  • Fully Synchronized Printing: Twin robust flexographic units flawlessly apply custom 2-color logos on the outer plies of both parallel flows long before they enter the gluing and folding stages.
  • Pinnacle Output Capacity: Consolidating massive jumbo roll unwinding, dual printing, dual lamination, dual folding, log saw cutting, and robotic packaging into one spectacular turnkey footprint capable of 2800 pieces per minute.
  • Zero Human Touch: This flagship industrial architecture completely eliminates labor bottlenecks and guarantees absolute sanitary compliance from raw roll to finished retail bundle.

The Pinnacle Turnkey Machine

All-in-One Dual Architecture

Parallel Point-to-Point Lamination

Engineered strictly to dominate the luxury hospitality market. Twin premium laminating modules inject microscopic amounts of adhesive perfectly binding the tissue plies across both independent channels simultaneously. Operating comfortably at 2800 pieces per minute, it creates the extraordinarily bulky, liquid-absorbent texture demanded by elite hotels.

Inline 2-Color Printing

The twin robust flexo-printing units continuously apply custom 2-color corporate branding identically to both web streams. Using fast-drying inks, the print flawlessly registers before reaching the point-to-point glue station.

Consolidated Cutting & Pack

A central heavy-duty log saw evenly slices both laminated and printed towel logs. The stacks are then cleanly channeled into twin robotic film wrappers, completely automating the output logic without heavy labor.

FREQUENTLY ASKED QUESTIONS

Does the dual point-to-point lamination module reduce the massive 2800 pcs/min output?

No. The Flagship machine utilizes rapid-drying, water-based lamination adhesives alongside a synchronized closed-loop web tension system. This advanced engineering allows both folding channels to bond the luxury plies instantly without causing mechanical bottlenecks, effortlessly sustaining the staggering combined maximum output.

Yes. The modular parallel architecture allows you to manually disengage the lamination glue rollers on either channel. This provides immense industrial flexibility to run thick, premium laminated hotel napkins on Head A, while simultaneously running standard single-embossed fast-food napkins on Head B.

By printing the custom corporate logos on the outer tissue ply before it reaches the glue application stage, the ink sets flawlessly on a perfectly flat surface. When the plies are subsequently bonded together via point-to-point lamination, the printed surface achieves a luxurious, raised, three-dimensional texture that elite clients demand.

The central cutting unit is equipped with a high-velocity, surgically sharp orbital blade system that is continuously lubricated and mechanically cooled. This guarantees that the log saw slices evenly through both thick, multi-ply laminated stacks without compressing their premium air pockets or smudging the fresh adhesive.

The absolute pinnacle of this turnkey line is its master PLC network. Highly sensitive optical sensors monitor every single stage across both channels (Printing, Gluing, Folding, Cutting, Packaging). If a paper tear occurs anywhere, the entire sequence shuts down instantly, preventing catastrophic internal jams and avoiding excessive waste of premium glue and ink

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