Two-Head 2-Color 1/4 Fold Napkin Machine with Lamination Unit

Manufacture ultra-premium, multi-ply tissue products at an unprecedented industrial scale. This flagship two-head production line seamlessly combines high-velocity dual folding mechanisms with an advanced point-to-point lamination unit and integrated 2-color printing. Designed to bond tissue layers for superior softness and absorbency without compromising its massive 2800 pieces-per-minute combined output, it is the definitive solution for dominating the high-end hospitality and catering markets.

Technical Specifications

High-Volume Full Featured Equipment Parameters

Machine Model Two-Head Two-Color 1/4 Fold Napkin Machine with Lamination Unit
Machine Structure Two-Head Folding Machine
Production Speed 1000 - 1400 pcs/min (Per Head)
Folding Format 1/4 Fold
Unfolded Size Range 190mm - 420mm
Lamination System Premium Point-to-Point Glue Lamination (1 Set)
Color Printing Integrated 2-Color Flexographic Printing

Flagship Capabilities

  • Advanced Tissue Lamination: Utilizes glue to seamlessly bond multiple tissue plies perfectly, vastly improving the napkin's bulk, liquid absorbency, and tactile softness for premium markets.
  • Dual Folding Mechanism: Incorporates two independent folding heads functioning simultaneously, ensuring massive industrial output quotas are met consistently and reliably.
  • Brilliant 2-Color Printing: Features an integrated flexo-printing unit, essential for adding custom corporate branding or vibrant decorative patterns at maximum speed.
  • Flawless Synchronization: The robust master drive system maintains perfect, unrelenting registration between the lamination pattern, the printed logo, and the final mechanical fold.

Flagship Architecture

Engineering In Detail

Premium Point-to-Point Lamination

Engineered for luxury hospitality markets. This advanced lamination module utilizes micro-glue application to bond multiple tissue plies together perfectly. The result is a drastically enhanced napkin surface that offers superior liquid absorbency, increased bulk, and exceptional tactile softness.

Industrial Flexo Printing

Integrated 2-color flexographic printing flawlessly synchronizes with the lamination unit. It delivers crisp, perfectly registered corporate logos and colorful patterns using fast-drying inks at maximum operational speeds.

Dual Hardware Output

The core of its volume. Operating two independent folding mechanisms simultaneously, the machine halves production times by outputting identical branded, laminated napkins on twin delivery chutes.

FREQUENTLY ASKED QUESTIONS

Point-to-point lamination utilizes precision steel rollers to apply a controlled micro-application of adhesive between two or more plies of tissue paper. This bonds the layers together structurally, creating microscopic air pockets. The result is a significantly thicker, softer, and more absorbent napkin that is highly sought after by premium hotels and restaurants.

No. The lamination unit is mechanically synchronized with the dual folding heads via the central master drive. Thanks to the high-speed adhesive application system and robust web tension control, the machine maintains a formidable continuous output of up to 1400 combined laminated pieces per minute per head without compromising the bond quality.

Yes, this is the flagship capability of this model. The continuous paper web passes through the 2-color flexographic printing unit for crisp corporate branding, and immediately enters the lamination station. Both processes are perfectly registered inline before the paper splits into the twin folding channels.

We strictly require the use of specialized, water-based lamination adhesives designed specifically for tissue converting. These adhesives feature rapid-drying properties, preventing inner-web slippage at high speeds, and they comply with all necessary food-contact safety regulations for the hospitality sector.

Absolutely. The modular engineering of this production line allows operators to mechanically disengage both the adhesive application rollers and the ink anilox rollers. This versatility allows your factory to run the dual folding heads at their maximum continuous speed to fulfill massive orders of standard embossed 1-ply or 2-ply napkins whenever custom features are not required.