Fully Auto 2-Color Napkin Line with Lamination

Manufacture ultra-premium, multi-ply tissue products at a totally automated industrial scale. This flagship turnkey production line strategically integrates a high-speed flexo-printing unit and a precision point-to-point lamination module before feeding the continuous paper web into an automated log saw and robotic wrapper. Designed to produce soft, custom-branded restaurant-grade napkins with zero manual intervention covering the entire process.

Technical Specifications

Turnkey Automated Equipment Parameters

Machine Model Fully Auto 2-Color 1/4 Fold (1/8 Fold) Single-Packed Line with Lamination
Machine Structure Fully Automatic Turnkey Line (Single-Head)
Production Speed 1000 - 1400 pcs/min
Log Saw & Packaging Fully Integrated (Single-Pack Output)
Folding Format 1/4 Fold, 1/8 Fold
Unfolded Size Range 190mm - 420mm
Lamination System Premium Point-to-Point Glue Lamination (1 Set)
Printing System Integrated 2-Color Flexographic Printing

Flagship Turnkey Capabilities

  • Advanced Tissue Lamination: Utilizes precision micro-glue application to bond tissue plies together, vastly improving the napkin's bulk, liquid absorbency, and tactile softness for premium hospitality markets.
  • Synchronized Color Printing: A robust inline flexo-printing unit continuously applies custom 2-color logos with rapid-drying inks perfectly registered prior to the lamination stage.
  • Zero-Touch Automation: Seamlessly integrates printing, gluing, folding, precision log saw cutting, and plastic film packaging into one fluid, hands-free production cycle.
  • Sanitary Retail Packaging: The automated wrapping unit ensures every printed and laminated stack is securely sealed without human contact, avoiding contamination entirely.

Flagship Turnkey Technology

Inline Turnkey Architecture

Point-to-Point Glue Lamination

Engineered for luxury hospitality markets. This advanced module utilizes micro-glue application to bond tissue plies together perfectly while operating at 1400 pcs/min. The result is a drastically enhanced napkin surface that offers superior liquid absorbency, increased thickness, and hotel-grade softness.

Inline Flexo Printing

Flawlessly synchronized with the lamination module. The integrated flexographic unit continuously applies custom 2-color branding with rapid-drying water-based inks, ensuring extremely precise registration prior to gluing and cutting.

Robotic Pack Wrapping

From the automated log saw directly into retail-ready plastic film without human contact, preventing contamination and ensuring complete compliance with the strictest commercial hygiene standards.

FREQUENTLY ASKED QUESTIONS

The lamination section follows immediately after the inline flexographic printer. Both units are driven by a unified, closed-loop transmission system. This mechanical and electronic synchronization ensures that custom 2-color logos are perfectly registered on the outer tissue ply before the micro-glue is instantly applied to bond the inner and outer plies together at up to 1400 pcs/min.

No. The machine leverages rapid-drying, water-based adhesives and a robust web-tension control system. This permits the point-to-point lamination unit to operate flawlessly at the primary folding mechanism’s maximum speed, efficiently feeding the automated log saw without causing any production bottlenecks.

Unlike standard single embossing, point-to-point lamination applies micro-dots of glue to bond multiple plies together structurally. This creates microscopic air pockets between the paper layers, yielding a napkin that is significantly thicker, softer, and more absorbent—qualities strictly demanded by luxury hotels and fine-dining restaurants.

Absolutely. The modular engineering of this flagship line allows operators to mechanically disengage the glue application rollers and the ink anilox rollers. This flexibility enables your facility to utilize the fast folding, log saw, and packaging modules independently to fulfill massive orders of standard embossed 1-ply or 2-ply unprinted napkins.

The entire length of the production line is monitored by an advanced PLC network equipped with highly sensitive optical sensors. Should the paper web tear during printing, laminating, or folding, the system triggers an instantaneous shutdown across all modules (including the log saw and wrapper units). This prevents mechanical jams and avoids wasting expensive lamination glue and ink.