TWO-COLOR 1/4 FOLD LAMINATION MACHINE

Manufacture premium, ultra-soft napkins with our most advanced single-head production line. This machine combines an integrated 2-color flexographic printing system with a high-precision point-to-point lamination unit. Capable of stable speeds up to 1400 pieces per minute, it is the ultimate solution for producing luxurious, custom-branded 1/4 and 1/8 folded tissue products for the high-end hospitality market.

Technical Specifications

Premium Lamination Equipment Parameters

Machine Model Two-Color 1/4 Fold Napkin Machine with Lamination Unit
Machine Structure Single-Head Folding Machine
Production Speed 1000 - 1400 pcs/min
Folding Format 1/4 Fold, 1/8 Fold
Unfolded Size Range 190mm - 420mm
Lamination System Advanced Point-to-Point Gluing Unit
Color Printing Integrated 2-Color Flexographic Printing

Core Capabilities

  • Premium Point-to-Point Lamination: Bonds multiple tissue plies securely using precise micro-gluing, resulting in unparalleled product softness, strength, and premium bulk.
  • Brilliant 2-Color Printing: Features an integrated flexo-printing unit, perfect for adding corporate branding or vibrant decorative patterns directly onto the laminated tissue.
  • High-Velocity Output: Maintains stable, high-efficiency continuous production speeds of up to 1400 premium napkins per minute.
  • Versatile Formatting: Engineered to flawlessly execute standard 1/4 fold and compact 1/8 fold formats on jumbo rolls from 190mm to 420mm wide.

ENGINEERING IN DETAIL

PREMIUM LAMINATED NAPKINS

Deliver the ultimate luxury tissue product to your high-end clients. By applying micro-drops of glue between plies, the point-to-point lamination process creates napkins with unmatched softness, superior absorbency, and exceptional structural bulk, complemented by elegant 2-color printed borders or logos.

ADVANCED POINT-TO-POINT LAMINATION

Unparalleled precision in ply bonding. This dedicated lamination station utilizes synchronized steel rollers to apply a precise, fine dot pattern of adhesive between the tissue layers. This ensures a flawless, secure bond across the entire web without compromising the paper’s natural softness.

FREQUENTLY ASKED QUESTIONS

Lamination utilizes precision steel-to-rubber rollers to apply micro-drops of adhesive between the tissue layers. This advanced process safely binds the plies while creating tiny air pockets within the paper, significantly enhancing the napkin’s volume (bulk), liquid absorbency, and luxurious tactile softness compared to standard mechanical embossing.

Absolutely. The machine’s entire production sequence is perfectly synchronized. The continuous tissue web passes through the double-color flexographic printing station first, and immediately feeds into the lamination unit. This allows you to produce fully customized, branded, and ultra-soft premium napkins in a single high-speed pass.

Yes, the equipment integrates a highly automated electronic counting system. Operators can configure precise “skip counting” (e.g., offsetting one napkin every 50 or 100 pieces) directly from the intuitive control panel, ensuring exact quantities per stack and making the subsequent packaging process seamless.

Safety, stability, and automation are our engineering priorities. The main transmission components and folding units are strategically enclosed by protective shields. Additionally, advanced opto-mechatronics sensors continuously monitor the web path, automatically stopping the machine if paper breakage or irregular winding is detected.

The lamination line is specifically designed for multi-ply napkin converting. We recommend feeding high-quality 2-ply or 3-ply jumbo tissue rolls ranging from 190mm to 420mm in width. The heavy-duty unwind back stand easily accommodates standard industrial roll diameters (up to Φ1500mm) to sustain continuous high-velocity output.