Two-Head 2-Color 1/4 Fold Napkin Machine with Embossing Unit

Dominate the custom-branded napkin market with our ultra-efficient two-head, 2-color production line. Engineered to integrate a high-volume dual folding mechanism with a precision flexographic printing system, this industrial machine ensures that every logo is crisp and vibrant. Capable of mass-producing up to 1400 perfectly printed napkins per minute on each operating head, it is the ultimate asset for scaling your wholesale tissue operations.

Technical Specifications

High-Volume 2-Color Equipment Parameters

Machine Model Two-Head Two-Color 1/4 Fold Napkin Machine with Embossing Unit
Machine Structure Two-Head Folding Machine
Production Speed 1000 - 1400 pcs/min (Per Head)
Folding Format 1/4 Fold
Unfolded Size Range 190mm - 420mm
Embossing System Precision Single Embossing Unit
Color Printing Integrated 2-Color Flexographic Printing

Core Capabilities

  • Brilliant 2-Color Printing: Features an integrated flexo-printing unit designed to precisely stamp custom corporate branding, logos, or vibrant decorative patterns at maximum speed.
  • Dual Folding Mechanism: Incorporates two independent folding heads functioning simultaneously, drastically reducing lead times for high-volume wholesale orders.
  • High-Velocity Output: Maintains stable, high-efficiency continuous production speeds of up to 1400 custom-branded napkins per minute per head.
  • Precision Embossing: Equipped with a heavy-duty single embossing unit designed to maintain crisp, tactile patterns while seamlessly feeding the dual folding mechanism.

System Architecture

Engineering In Detail

Dual Mechanical Folding Heads

The core of its extreme productivity. The machine operates with two identical, precision-machined folding heads that work in perfect mechanical tandem from a single master drive. This synchronized parallel operation guarantees absolute folding accuracy while sustaining a massive output of up to 1400 pieces per minute per head.

Industrial Flexo Printing

Engineered for high-speed ink transfer. The robust double-color flexographic printing unit utilizes fast-drying inks to keep up with the extreme mechanical speeds of the dual folding mechanism, ensuring vibrant and perfectly registered logos on every single napkin.

Parallel Splitting Feed

Streamlined from roll to pack. Once the central jumbo roll passes through the printing station, the continuous web is mechanically split into two parallel streams feeding directly into the twin delivery chutes without internal bottlenecks.

FREQUENTLY ASKED QUESTIONS

The integrated 2-color flexographic printing system is specifically engineered for high-speed synchronization. It utilizes precision anilox rollers and rapid-drying water-based inks, ensuring that the continuous paper web is cleanly printed and dried before it gets mechanically split and pulled into the dual folding channels.

Yes. The modular design of the flexographic printing unit allows the ink rollers to be separated and disengaged mechanically. This provides the flexibility to run the machine at its maximum capacity (up to 2800 combined pieces per minute) to produce plain, embossed white napkins whenever custom branding is not required.

Absolutely. A single, wide jumbo tissue roll feeds through the central printing and embossing stations. Once the entire web is printed and embossed, a precision rotary mechanism seamlessly divides the paper into two identical parallel streams, feeding each folding head simultaneously to double your output.

We strictly recommend using high-quality, water-based flexographic inks. These inks meet the essential food-contact safety and environmental standards required for the hospitality industry, and they feature the rapid-drying properties necessary to prevent smudging at the machine’s high operating speeds.

No. The machine utilizes a robust, synchronized master drive transmission system that mechanically links the unwinding stand, the printing unit, and both folding heads. This synchronization guarantees that the tension of the paper web remains constant, ensuring crisp, accurate 2-color logo registration from the first napkin to the last.