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Fully Auto 2-Color Napkin Line with Embossing

Produce custom-branded, retail-ready napkin packs with zero manual intervention. This automated line strategically combines a high-speed flexographic 2-color printing unit with an advanced log saw and a robotic wrapping system. Designed to transform raw jumbo tissue rolls into vibrant, tightly packaged bundles at up to 1400 pieces per minute, it is the ultimate turnkey solution for highly efficient, hands-free corporate manufacturing.

Technical Specifications

Turnkey Automated Equipment Parameters

Machine Model Fully Auto 2-Color 1/4 Fold (1/8 Fold) Single-Packed Line with Embossing
Machine Structure Fully Automatic Turnkey Line (Single-Head)
Production Speed 1000 - 1400 pcs/min
Log Saw & Packaging Fully Integrated (Single-Pack Output)
Folding Format 1/4 Fold, 1/8 Fold
Unfolded Size Range 190mm - 420mm
Embossing System Precision Single Embossing Unit
Printing System Integrated 2-Color Flexographic Printing

Core Turnkey Capabilities

  • Synchronized Color Printing: A robust inline flexo-printing unit continuously applies custom 2-color logos with fast-drying inks prior to automated folding and cutting.
  • Zero-Touch Automation: Seamlessly integrates printing, folding, precision log saw cutting, and plastic film packaging into one continuous flow, drastically reducing labor costs.
  • Sanitary Retail Packaging: The automated wrapping unit ensures every single printed stack is securely sealed without human contact, meeting the strictest food-safety standards.
  • High-Speed Output: Delivers up to 1400 printed and embossed napkins per minute, feeding the log saw without bottlenecks to maintain massive wholesale quotas.

Modular Integration

Inline Turnkey Architecture

Inline 2-Color Flexo Printing

Perfectly synchronized with the automated paper flow. The robust flexographic unit continuously applies custom 2-color branding with rapid-drying inks, ensuring crisp registration before the web instantly enters the folding head without causing bottlenecks.

Robotic Pack Wrapping

The freshly printed and cut napkin stacks are automatically mechanically transferred to the wrapping module, where they are tightly sealed in retail-ready plastic film with zero human intervention.

Sensory Log Saw

A high-velocity automated log saw blade cuts the continuous long tissue logs into perfectly uniform stacks, operating within a secure cabin to guarantee factory safety and absolute precision.

FREQUENTLY ASKED QUESTIONS

The integrated flexographic printing unit utilizes precision anilox rollers and rapid-drying water-based inks. This specific engineering ensures that custom logos dry instantly on the paper web before it enters the high-speed folding mechanism, preventing any ink smudging or ghosting even at the line’s maximum output of 1400 pieces per minute.

Absolutely. The robotic single-pack wrapping unit includes a flexible film-feeding system equipped with precise color-mark sensors. This allows operators to sequentially load different rolls of pre-printed plastic packaging film perfectly matched to the specific 2-color logo napkins you are producing for various corporate clients.

This turnkey line employs a robust, closed-loop master drive transmission system that mechanically and electronically synchronizes the unwinding stand, the printing unit, the folding head, and the log saw. This constant web tension control guarantees perfect alignment and logo registration from the first cut to the last.

Yes. The modular design of the central printing station allows operators to mechanically disengage the ink application rollers. This crucial flexibility allows your factory to utilize the fully automated log saw and packaging line to run massive batches of standard, unprinted embossed napkins whenever required without swapping machines.

The entire turnkey line features an advanced PLC network equipped with automatic optical web-break sensors. If the paper tears or if tension drops unexpectedly between the printer and the folding head, the central system—including the log saw and packaging units—will trigger an immediate emergency shutdown, preventing mechanical damage and raw material waste.

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