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Fully Auto 1/4 Fold Napkin Production Line with Embossing Unit

Transition to a zero-touch manufacturing environment. Our Fully Automatic Napkin Production Line integrates a high-speed single-head folding mechanism with an advanced log saw cutting module and robotic single-pack wrapping. Designed to process jumbo rolls into retail-ready packages without human intervention, this turnkey system drastically reduces labor overhead while guaranteeing consistent, sanitary output at up to 1400 pieces per minute.

Technical Specifications

Turnkey Automated Equipment Parameters

Machine Model Fully Auto 1/4 Fold (1/8 Fold) Single-Packed Napkin Line with Embossing
Machine Structure Fully Automatic Turnkey Line (Single-Head)
Production Speed 1000 - 1400 pcs/min
Log Saw & Packaging Fully Integrated (Single-Pack Output)
Folding Format 1/4 Fold, 1/8 Fold
Unfolded Size Range 190mm - 420mm
Embossing System Precision Single Embossing Unit

Core Turnkey Capabilities

  • Zero-Touch Automation: Seamlessly integrates tissue folding, precision log saw cutting, and plastic film packaging into one continuous, hands-free production flow, drastically reducing factory labor costs.
  • Sanitary Retail Packaging: The automated single-pack wrapping unit ensures every stack is securely sealed without human contact, meeting the strictest food-safety standards.
  • High-Speed Output: The primary folding head delivers up to 1400 embossed napkins per minute, feeding the automated log saw without bottlenecks to maintain massive wholesale quotas.
  • Format Versatility: Engineered to support switching between standard 1/4 Fold and compact 1/8 Fold configurations directly from a jumbo tissue roll ranging from 190mm to 420mm wide.

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Turnkey Engineering

Robotic Single-Pack Wrapping

Integrated sanitary packaging module. The machine seamlessly counts, stacks, and tightly seals the folded napkins in retail-ready plastic film without any manual intervention, ensuring complete compliance with modern hygiene and food-safety standards.

Industrial Log Saw Cutting

A precision surgical strike. Inside the protective safety cabin, a high-velocity automated log saw blade cuts the continuous long tissue logs into perfectly uniform napkin stacks at lightning speed, guaranteeing clean horizontal edging.

Zero-Touch PLc Control

From raw jumbo roll to finished packaged product. The PLC interface governs the entire multi-stage process, eliminating massive labor bottlenecks and maximizing your factory's output to profit ratio.

FREQUENTLY ASKED QUESTIONS

Normally, standard folding machines output individual loose napkins. In this fully automatic line, the folded napkins exit the folding head in a continuous “log” formation. This log is automatically conveyed into an enclosed log saw unit, where a high-velocity orbital blade cuts the entire log into precise, uniform stack lengths ready for immediate consumer packaging.

“Single-packed” refers to the final stage of the turnkey production line. After the log saw cuts the napkin stacks, they are automatically transferred to the packaging module via a conveyor sensor belt. Here, each individual stack is wrapped and sealed in PE/CPP plastic film without any manual operator handling, making them retail-ready.

Yes. The central folding head can be mechanically adjusted or swapped to produce either standard 1/4 fold square napkins or the more rectangular 1/8 fold format (typically used for dispenser napkins), depending on your factory’s production schedule.

The log saw cutting module is fully enclosed within a secure safety cabin to protect operators from the high-speed rotating blade and contain the paper cutting dust. Additionally, the entire automated line is governed by a central PLC system featuring emergency stops and automatic shutdown protocols in case of a mechanical jam or paper web break.

Yes. The precision single embossing unit uses either engraved steel-to-paper or steel-to-rubber rollers. The specific embossing pattern can be customized according to your brand’s specific design requirements prior to the machine’s manufacturing process.

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